That’s the Spirit

Since 2002 and the introduction of the 3G AIR Infra-Red gas detection system, 20% of our forklift truck conversions have found end users in the Whisky industry, a market in which we had no previous presence.

Scotch Whisky is aged in oak casks which are housed in bonded warehouses. Most single malt Whiskies are matured for at least eight years. The use of oak casks for the ageing process gives the Whisky its flavour and colour, but also allows for evaporation of the Whisky. A percentage of the Whisky is lost each year and is known as the "Angel's Share". This evaporated Whisky takes the form of ethanol vapour which can form a potentially explosive atmosphere in the bonded warehouse. If the ethanol vapour were to be ignited by - for example - a spark or a hot surface, a serious explosion would occur endangering personnel and resulting in the loss of valuable product.

Water is added to bottled Whisky, reducing the alcohol content which can be as low as 40%, the whisky stored in casks in a bonded warehouse can be as high as 94.8%. Whisky will evaporate to produce a flammable ethanol vapour at temperatures as low as 12°C and will auto ignite at 363°C.

Bonded warehouses are commonly designated as Zone 2 formally classified hazardous areas, which require specialist equipment. Forklift trucks complying to Equipment Category 3G and EN1755:2000 (Safety of industrial trucks - Operation in potentially explosive atmospheres) are able to enter and work within these Zone 2 hazardous areas.

The AIR Safe Infra-Red gas detection system can be fitted to "Safe Area" forklift trucks which do not operate in a formally classified hazardous area, as "Added Safety" equipment giving the operator extra peace of mind should a spillage occur.

3G AIR and AIR Safe. The perfect blend of safety and technology. 

Whiskey Air

Don't just assume all is well when it comes to the protection of your vital resources. Utilize the outstanding explosion protection testing capabilities available through Turner Explosion Protection Systems.